Projects

Having completed a similar weld-up project a year earlier, we were asked to participate in a complete plant buildout. Equipment installed included conveyors that spanned a 200,000 sq ft building, multi-stage extendibles, chutes, spirals, automated bypass gates, platforms, scales and more.

Working with multiple large US integrators, we installed 120 rows of pallet racking, two 30,000 sq ft mezzanines that housed a cross belt and shoe sorter, along with conveyors.

The installation of this automated multi-shuttle racking system consisted of 18 aisles of specialty racking that had to meet 2mm tolerances. It included 9,000 linear ft of conveyors, vertical lifts and multiple large mezzanines.

This project took just over a year and was completed in March 2021. The contribution to the project involved a shoe sorter, discharge chutes, van lines and several spirals and singulators.

Pacific Conveyors has gained an expertise in installing advanced automated storage systems and this Autostore installation in a large Canadian retail distribution facility was just another example. The installation consisted of specialized grids of shelves and robotics that connected to goods-to-person stations and an extensive conveyor system.

Having completed baggage handling systems in every Canadian province over the past 27 years, we completed the installation of this arrival system including one domestic and four international baggage carousels at Cayman Islands’ main airport in 2018.

The installation of this automated multi-shuttle racking system was completed in tight spaces and included lines in refrigerated areas along with goods-to-person stations and conveyors.

After having completed other automated high-density storage systems including carousel and VLMs, we installed these multiple mini-load crane systems in a working facility.

Working for a major Ontario integrator, we were selected to install an extensive pick tower and pop-up transfer sortation system along with a cardboard line for a major auto parts supplier.

This bolt-together Bombay sorter was installed in a new 200,000 sq ft facility. It was complete with an extensive Hytrol pallet fed conveyor in-feed system and 300 individual chutes. After installation, the project saw mis-sort rates below 0.001%.

The installation of this sortation equipment included 12,000 linear ft of conveyors and AMR pick and put away stations. This was all completed on the top two floors of a five story major Amazon distribution hub and included a complex header steel system.

This weld-up conveyor installation doubled an existing main Metro Vancouver hub and included ball tables, belts, skate-wheel, roller beds and chutes. Conveyors were installed over top of existing conveyors and sort-towers. Operations were able to keep the facility running throughout the project.

In partnership with a Norwegian system integrator, Pacific Conveyors helped transform DSV’s logistics hub with a high-performance AutoStore installation—paired with the construction of multiple large-scale mezzanines to maximize space and efficiency.

Working for a major US integrator, we installed and commissioned multiple induction robots at multiple facilities as part of its initiative to support Canada post in modernizing its facilities.

New van line platforms and conveyors were installed safely, efficiently and with minimal disruption within this live FedEx facility. The seamless integration ensured meticulous site cleaning and preparation for handover, maintaining the highest standards of safety and professionalism.

Completed in 2025, this project spanned a year and a half. This complex, classic weld-up conveyor installation is one of our specialties. With upwards of 80 people on-site, this installation included 61 bay doors, 37 extendable loaders and five shoe sorters for a total of 1650’.

Site management for this large facility upgrade included an extensive pallet conveyor system encompassing light aluminum rail shuttles, drag chain conveyors and AS/RS components.

Over the course of a year-long project, Pacific Conveyors worked for a leading Ontario integrator to deliver installation and on-site management services for a major U.S. integrator. The project included multiple conveyor lines, anchored by a narrow belt sortation system.